Optical Sorting Machines

Optical Sorting Machines

Test Application
Metal Testing
Rubber Testing

Best Application: Automatic Sorting System

Applications

Automatic sorting system composed of two tables which enable the pieces to be checked on both sides. The pieces will be loaded in bulk and then separated in different bins, into good parts (in the tolerance range) and scraps, at the end of each inspection cycle. The operator sets the machine with the parameters and the tolerances required and as a result, he obtains a complete report of the good parts, the scrap details and the counting for each type. The machine guarantees a perfect repeatability of the checks and traceability of the inspected batches.

Features/Advantages

Simple measurement machine which can satisfy most inspection needs.  Adaptable for nut, rivet, roller, washer, stud and product can stand stably on the belt.

 

Inspection parameters

  • Diameter, Hole diameter
  • Length
  • Width
  • Height, Thickness
  • Surface defect
  • Deformed, Broken
  • Different shape
  • Crack
  • Burrs, Chips
  • Across Corner
  • Across Flat
  • Chamfer angle
  • Included angle
  • Arc radius
  • Concentricity
  • Roundness
  • With coating
  • With mark
  • With cut/tapering
  • Parallel edge length
  • Broken pin, Recess depth
  • With thread
  • Fine or coarse thread
  • Thread numbers
  • Pitch
  • Slanted thread
  • Minor diameter
  • Major diameter

 

 

 

How checks are performed

The operator loads the test material in bulk into the feeder. He or she may then choose the parameter and the tolerance range for the test. The feeder inputs each unit onto the conveyer belt entering the main sorting chamber. As the sample unit passes into the test area, 3 CCD cameras inspect the sample unit from an angle on the top, the side and 45o to the horizontal. The image is gathered and fed through the circuitry to be displayed on the monitor positioned above the machine. Computer analysis then takes place to either accept the unit or reject it based on previously inputted parameters and tolerances. The unit is destined for the bin collecting acceptable units or the bin gathering the rejected units.

Product suitability

This machine is capable of measuring nuts, rivets, rollers, washers, studs and products that can sit stably on a conveyor belt.

Technical Specifications

Adaptable Size

Max. Φ 40mm

Inspection Accury

+/-1 Pixel

Air Compressor

6KG

CCD

CCD number depending on customer's inspecting requirement

Size: Machine & Feeder

L 800 * W 1850 * H 1970 mm

N.W.: Machine & Feeder

650kg

Power

Voltage 220V, 50/60 Hz (other voltage option)

Export Size: Machine & Feeder & Wooden case

L 1450 * W 2050 * H 2200 mm

G.W.: Machine & Feeder & Wooden case

850kg

Contact Us

1-877-884-8378